Submersible Pumps
What it is: a pump designed to live fully submerged in water for dewatering or pumping direct to your house. The motor and the pump body are sealed together.
When this applies: sumps catching storm water or ground water, dewatering pits on building sites, rainwater tanks where the pump lives inside the tank, sewage chambers, septic effluent transfer.
What Pumps:
Quick Guide
- Match the pump to the application
- Float switch setup is the most common failure point
- Non return valve close to the pump
- No cable joins below water
- Float test at commissioning
General
Before you start
- Read the manufacturer manual
- Isolate electrical at the switchboard or unplug everything
- Turn off valves (taps)
- Put together a list of parts you are going to require, not a hardware-store-detour list
- Measure twice, cut once
Electrical
Voltage spikes are a common cause of dead controllers on pumps. Some pump systems also include delicate electronics so although not required by warranty, its cheap insurance for your brand new piece of kit. We sell surge protectors in our online store but your local bunnings or mitre10 will stock these cheap pieces of kit.
All submersibles are built to live fully submerged, but the old line that water and electricity do not mix still applies.
The three places submersibles fail electrically are the capacitor, the float switch, and the power cord at the entry point on the pump body. Pumps that sit in one place for years (tank submersibles, permanent sump pumps) rarely have electrical problems.
Dewatering pumps that get moved between sites, lifted by the cable, dropped on rough ground, and run dry on a regular basis do not last. That kind of handling cracks the cable jacket, works the cord loose where it enters the pump body, and lets water reach the motor over time.
If you are buying for hard duty use, lift it by the handle or attach a rope and try not to run it for extended periods of time with the motor not submerged.
Plumbing
Ensure that the float turns the pump off before running dry. Dry running for any amount of time damages seals, melts internal components, causes leaks, and shortens the life of the pump. Damage from dry running is not covered under warranty.
Thread tape (PTFE) or a liquid thread sealant (sometimes we use both) is required on every threaded join to stop leaks. The easiest way to remember how to apply thread tape is to hold the fitting in your left hand and wrap the tape around the thread by rolling it away from you, six to seven revolutions. Try not to get tape on the first couple of threads that slot into the female fitting, or you will end up cross threading or fighting alignment.
Thread tape has weaknesses compared to a liquid sealant. If you tighten a thread too far and have to back off, the tape often leaks and you have to redo the join. For plastic and PVC connections we often use a liquid sealant like Loctite 5331 instead. Two benefits. You can adjust the thread as you fit the pump without losing the seal. And 5331 sets firm, which holds the thread together far better over time, especially when there is movement or water hammer in the system.
The pump should be securely bolted or screwed to whatever it is sitting on. That stops the pump walking under vibration, and it stops vibration travelling out through the pipework. The pump weight should never hang off the plumbing. The plumbing itself should be supported with brackets or clips so the suction and discharge lines are carrying their own weight, not pulling on the pump body.
Pressure
Dewatering pumps do not need a pressure tank. For submersible pressure pump that supplies your house a pressure tank is beneficial.
We recommend installing at least an 18L Davey Supercell on any pressure system that uses a pressure switch or controller. But bigger is better.
Most house pumps are set up so they will not deliver dangerous pressure into the house, and most houses already have a pressure limiting valve fitted somewhere. As a rule, do not run pressure above 500 kPa (72 psi) into the house without a pressure limiting valve in place. 300 to 400 kPa is great pressure for most households.
Some pressure controllers, and all smart variable speed pumps, let you adjust the setpoint. We recommend using a pressure controller with a built-in pressure gauge like the PM Plus, or fitting a separate pressure gauge in the system so you can see what the pump is doing.
Separate from your downstream pressure setting: if the incoming supply itself can exceed the rating of any component (the pump, the filtration housings, the downstream pipework), fit a pressure limiting valve upstream of those components. For filtration housings specifically, anything above 500 kPa upstream needs a PLV.
Submersible Pumps
Pick the right submersible
Pick the right submersible
The biggest single mistake in submersible installs is using the wrong pump type.
A clean water submersible pumped through silt or solids will block, overheat, and burn out. A vortex or solids handling pump used for clean water service will work at the cost of head pressure.
Pick the pump that matches your worst case water, not your average water.
All submersible installs lift water vertically from the pit/tank to a discharge point above ground. The pump must be rated for the total head (vertical lift plus friction losses in the line). Head varies a lot in submersibles. All details are on the product pages.
For rainwater tanks catching clean drainage and little debris or solids. Designed to be installed inside your tank out of sight and practically silent. Try the Dab Easy Diver or the Grundfos SBA.
For sump pits that catch silt, leaf litter, fine sand, or fine solids. The vortex impeller has no narrow clearances, so debris passes through rather than blocking.
Dewatering trenches, pits and flood response work also sits here.
The Davey vortex line has you covered here. from smallest to largest D15VA D40VA D75VA.
For applications where you need to pump to a higher elevation and still move a small amount of solids, reach for the Davey D23AB high head dewatering pump. Pumping up to 22.5m and moving solids up to 1mm in diameter.
We often install these in the second chamber of septic systems pumping out to the irrigation field.
Please note, no pumps on the market handle wipes well. Our advice is to never flush wipes.
For raw sewage specifically designed pumps are required. These have larger passage impellers and are rated for solids up to a stated size. We like the Grundfos Uniflift AP35B or AP50B
Grinder pumps
For sewage with high solids, or where the discharge runs uphill or through small bore pipe. The grinder cuts solids before pumping, so the discharge line can be smaller than a non grinder sewage pump. The Grundfos APG40 is our pick here
Pump Placement
Sit the pump on a brick, paver, or a purpose made pump stand. Direct contact with the floor pulls sediment straight into the intake. A few centimetres of clearance underneath makes a real difference.
If the pump has a float, the float needs clear space to swing through its full arc without hitting the wall, the pump body, the cable, or any incoming pipework.
Discharge Line
Discharge Line
Most submersibles have a 25mm to 50mm threaded discharge. Use the same size or larger for the run. Going smaller costs you flow and increases pump load and in some septic situations can clog the pipework.
House pressure pumps have built in non returns.
For fixed dewatering pumps Fit a non return valve inside the pit but somewhere accessible as these may need to be cleaned from time to time. No non return can lead to water in the pipe flowing back into the pit when the pump turns off leading to pump cycling on and off.
A union or camlock fitting on the discharge line above water makes service easy. You can lift the pump out for maintenance without cutting and rejoining pipe.
Commissioning
Confirm the pit/tank are reasonably clean of debris, the inlet is positioned away from the float, and the pump landing surface (brick, paver, stand) is level and stable.
Position the cord clip at the estimated right height. Test the swing dry: lift the float through its full arc and confirm it does not hit anything.
Lower the pump in on its lifting rope or handle. Sit it on the landing surface.
Fit the discharge pipe with the non return valve if required and a union or quick disconnect above water.
Run the cable up the discharge pipe, cable tie it loosely every metre or so, and form the drip loop above the pit.
Plug in the pump and allow it to go through a full emptying cycle by adding water or emptying what is already there. Ensure the float switch moves unobstructed. You may not be able to do this on a full large tank or sump.
A weep at commissioning becomes a flood at year two.
Stuck mid-install?
Call 07 863 8064 weekdays 8am to 5pm. A real person answers the phone.
A photo and a question to contact@pumpstuff.co.nz works too.


